Aerotech presents the HexGen HEX150-125HL

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With the HEX150-125HL, Aerotech is  launching the latest generation of its Hexapod technology. The compact six-axis  positioner combines precise movements with high load capacity and simple  integration. The optimised design also offers excellent repeatability and minimal  increments down to the nanometre range. 

The HEX150-125HL was developed for maximum precision in positioning. Its  sophisticated design with simplified cabling and improved kinematics enables  outstanding dynamics and accuracy. With a maximum payload of 12 kg and movement  ranges of up to 30 mm linear or 30° rotary per axis, the miniature hexapod is suitable  for demanding industrial and scientific applications. 

Thanks to its robust, rigid parallel kinematic design, it is particularly robust and ideal  for automation solutions. Users from industries such as electronics, photonics, automotive, mechanical engineering and medical technology benefit from its high  precision and dynamics – especially in quality assurance and metrology. 

Simon Smith, European Director at Aerotech, emphasises: “The HEX150-125HL has  been developed to enable more precise, faster and more flexible movements in  confined spaces. With its combination of compact design, powerful control and easy  integration, it offers an outstanding solution for a wide range of high-tech applications.” 

Flexible integration into existing systems 

Its compact design with a simplified two-cable solution makes integration into research  and production environments much easier. An optional mounting plate allows easy attachment to optical tables or breadboards. The 35 mm openings in the platform and  base improve access to the workpiece and provide space for additional cables and  hoses. 

Powerful controls and intuitive software 

The precise Aerotech motion controllers, which have won many awards for their  performance, ensure maximum precision and user-friendliness. They support  programming in multiple coordinate systems and offer an intuitive user interface. Real time visualisation and simulation tools facilitate the optimisation of motion sequences.  The HexGen software also simplifies the simulation of the working area and possible  motion sequences. 

Efficient motion control with drive technology  

The HEX150-125HL can be operated with the new XA4-DC-AX2 and AX4 servo drives  from Aerotech. These compact single and multi-axis drives are suitable for control  cabinet installation and are part of the user-friendly Automation1 platform. The  platform enables precise system configuration and control via a software-based  motion controller 

The XA drives support various feedback systems and have an on-board memory for high-speed data acquisition and process control. With the Automation1 controller, up  to twelve HyperWire motion axes can be controlled and up to nine user tasks can be  executed simultaneously. The HEX150-125HL can be flexibly mounted in a 19-inch  rack, under a machine base or on another panel. 

Wide range of applications and flexible scalability 

The HEX150-125HL is the ideal solution for applications with the highest positioning  accuracy requirements. Typical applications include 

∙ Optics testing, alignment and bonding 

∙ Manipulation of photonic systems 

∙ Optical wafer inspection 

∙ Test procedures in the aerospace industry

∙ Electro-optical testing and qualification 

∙ Manipulation of synchrotron and beamline samples 

In addition to use in laboratory environments, the HEX150-125HL also offers great  potential for automated production. With speeds of up to 30 mm/s and 30°/s, it  optimises throughput times in industrial processes. Its robust design ensures reliable  performance – even during years of continuous operation. 

Highest precision for modern applications 

Aerotech presents the HEX150-125HL, a powerful and versatile miniature hexapod  that is characterised by precision, compactness and simple integration. “Our  customers benefit from simple implementation, maximum repeatability and flexible  integration options,” summarises Simon Smith 

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