The solid-state battery (SSB) industry is transforming and is driven by advanced technologies and rising application demand. Offering breakthroughs in safety and energy density, SSBs could reach a US$9 billion market by 2035. The IDTechEx report, “Solid-State and Polymer Batteries 2025-2035: Technology, Forecasts, Players” provides a comprehensive analysis of this dynamic industry, exploring the interplay between cutting-edge technologies, market trends, manufacturing challenges, and the global ecosystem surrounding solid-state batteries.
Solid-state batteries: A technological leap
SSBs replace liquid electrolytes with solid materials, enhancing safety by reducing thermal runaway risks and increasing energy density through lithium metal or silicon anodes. This shift enables lighter, more compact designs. SSB development focuses on three electrolyte types: sulfides offer high ionic conductivity but face toxicity and manufacturing challenges; polymers are scalable but require higher temperatures and have stability issues; and oxides provide excellent stability for lithium metal anodes but suffer from high interface resistance and costs. Each technology involves performance, cost, and scalability trade-offs, with the report detailing their strengths and limitations.
Market dynamics: Pushing boundaries
The rapid growth of EVs has been a key driver of battery innovation. While lithium-ion batteries have dominated the market since their commercialization in 1991, their limitations—such as flammability risks, resource constraints, and environmental concerns—have spurred interest in alternatives like solid-state batteries.
Key Drivers of Solid-State Battery Adoption:
- Technological Push: Advances in materials science and cell design have made solid-state batteries increasingly viable. Their improving performances and value propositions make them appealing as one of the next-generation battery technologies.
- Application Demand: The electrification of transportation and the need for sustainable energy storage solutions require safer, higher-energy-density batteries that can be operated in harsher environments.
- Supply Chain Evolution: The shift toward localized manufacturing in regions like Europe and North America reshapes global battery production dynamics.
While solid-state batteries are often viewed as a potential replacement for lithium-ion technology, debates persist about their readiness for commercialization. Some see them as overhyped due to their high costs and manufacturing challenges. Others believe they hold the key to overcoming critical limitations in existing battery technologies.
Global ecosystem and regional trends
Developing solid-state batteries is a collaborative global effort involving research institutes, material suppliers, battery manufacturers, automotive OEMs, and investors, with regional dynamics significantly shaping the industry. East Asia, led by Japan, South Korea, and China, continues to dominate in battery innovation and production capacity, while North America and Europe are heavily investing in localized manufacturing to reduce dependence on East Asia. Meanwhile, emerging markets contribute innovative approaches to materials and systems, further reshuffling the supply chain. This shift highlights the need for adaptable manufacturing processes to integrate new materials and components while maintaining cost efficiency, reflecting broader trends driving the industry’s evolution.
Challenges & opportunities
SSBs represent a transformative advancement in energy storage, offering improved safety, higher energy density, and simplified designs compared to traditional lithium-ion batteries. By replacing flammable liquid electrolytes with solid materials, SSBs significantly reduce fire risks and enable safer operation at higher temperatures. Their use of lithium-metal anodes allows for greater energy density, enabling longer EV ranges and more compact designs. SSBs also promise faster charging and longer lifespans, making them ideal for EVs and renewable energy storage systems.
However, widespread commercialization faces significant hurdles. Manufacturing processes are complex and not yet scalable, leading to high costs. Precision engineering is required to develop high-quality, easily manufactured components and ensure seamless integration. Safety challenges, such as lithium dendrite formation, can cause short circuits, while performance limitations at low temperatures and reduced cycle life under fast charging require further improvement. Recycling and end-of-life management remain unresolved due to the unique materials used.
Despite these challenges, ongoing progress in pilot production lines and gigafactories, alongside research to reduce costs and enhance performance, positions SSBs as a key technology for sustainable energy storage and transportation.
Recent focus areas
The transition from laboratory-scale development to commercial-scale production in battery technology has shifted the focus from individual cell development to system-level integration. This includes optimizing the performance of individual cells and ensuring their seamless incorporation into battery packs and systems. System-level considerations, such as the design and functionality of Battery Management Systems (BMS) and structure design to ensure mechanical optimization, are now critical to enhancing overall safety, efficiency, and reliability. Manufacturers aim to deliver solutions that meet the complex demands of large-scale applications like electric vehicles and grid storage by prioritizing system-level optimization.
Another key focus area is addressing the challenges of cost reduction and scalability as production expands. Efforts are being made to streamline manufacturing processes and develop scalable designs that maintain performance while reducing costs.
Additionally, cell pressure management, which directly impacts battery longevity and safety, is receiving increased attention. These advancements reflect the industry’s commitment to overcoming technical and economic barriers while enabling the widespread adoption of advanced battery technologies.
Comprehensive insights from IDTechEx
The IDTechEx report provides an in-depth analysis of the solid-state battery market from 2025 to 2035. Key features include:
- A detailed overview of technological innovations across sulfide, polymer, oxide systems, and beyond.
- Market forecasts covering 10 application areas across three major technology categories.
- Insights into supply chain dynamics as new materials and manufacturing methods reshape the industry.
- Detailed insights into manufacturing procedures, highlighting how various companies address existing limitations through innovative approaches and research advancements.
- Profiles of 46 key players in the “Company Profile” section, which offers an in-depth analysis of their technologies, product introductions, roadmaps, financial strategies, materials, cell specifications, manufacturing processes, supply chain dynamics, partnerships, patents, future business strategies, and SWOT analysis.
- Highlights the progresses, activities, regulations and polices of major regions in the world, emphasizing their contributions to innovation and industry advancement.
IDTechEx’s report, “Solid-State and Polymer Batteries 2025-2035: Technology, Forecasts, Players”, offers a balanced perspective on their potential impact by addressing both the “hype” surrounding solid-state batteries and the practical challenges they face.
