A Switch-Mode Power Supply Quiet Enough to Directly Power Noise-Sensitive Devices

0
28

Abstract

Historically, switch-mode power supplies (SMPS) have been too noisy for noise-sensitive analog-to-digital converters (ADCs), requiring a separate low dropout (LDO) regulator. Recent advancements in SMPS technology, including Silent Switcher architecture and electromagnetic interference (EMI) noise shield technology, have reduced EMI emissions and output ripple voltage. This allows for a single SMPS device with noise suppression techniques to be placed near noise-sensitive devices without affecting the ADC’s signal-to-noise ratio (SNR). This article will explore this technology in greater detail.

Introduction

Have you ever experienced unexpected output from an ADC with slight variations and random changes? This is likely caused by noise within the ADC system. One common source of noise is the supply rail of a voltage controlled oscillator (VCO). The noise on this rail can introduce jitter to the clock signal, which is then used as the sampling clock for the ADC. If the jitter is significant, it can lead to conversion errors and unexpected data from the ADC.

SMPS are known for their inherent noise due to the switching required for voltage conversion. If an SMPS is used for the clock’s supply rail, it can introduce noise into the ADC system. To minimize errors, LDO regulators with noise suppression capabilities are typically used to power noise-sensitive devices.

Technologies such as Analog Devices’ LTM8080 buck regulator SMPS integrate post regulation dual LDO regulators with noise suppression technologies. This SMPS device can provide a clean supply rail similar to the standalone LT3045 LDO regulator.

Why Does Supply Rail Noise Matter?

Supply rail noise is a crucial factor that can significantly impact the performance of a system. In Figure 1, the LT3045 LDO regulator is utilized as a clean supply rail to power the VCO of the ADF4372 synthesizer. The ADF4372 then generates clock signals for the AD9208 ADC and FPGA boards. Figure 2 presents a phase noise plot obtained from the output of the LT3045 LDO regulator, serving as a reference for comparing alternative supply rail solutions.

Figure 1. Basic block diagram of a VCO/ADC setup.
Figure 2. Phase noise plot of the baseline LT3045 (1 GHz with 2 MHz span).

If a noisy supply rail is employed instead of the baseline design, Figure 3 demonstrates an example of a suboptimal noise spectral plot, with slightly elevated sidebands. When these sidebands reach a certain level, they can introduce jitter to the rising edge of the ADC’s sampling clock (Figure 4). Consequently, the ADC samples the analog input signal at unexpected time points, leading to unexpected data words with bit errors.

Figure 3. Example phase noise plot of a noisy SMPS (1.23 GHz with 2 MHz span).
Figure 4. A noisy VCO supply rail to ADC sampling clock edge jitter (VCO output) to ADC sampling error.

The occurrence of bit errors can have tangible consequences, particularly if they are significant. Deviations between the actual data word from the ADC and the expected data word can trigger unexpected behavior in the system. For instance, if the data word indicates a higher input voltage than the actual voltage, it could prematurely activate a device before the system is ready. In safety-critical applications, this unexpected state could disable safety features.

With the advent of the EMI noise shield technology specifically, an SMPS can now be placed within close proximity to an LDO regulator without coupling switching noise to the output of the LDO regulator. If the SMPS and LDO regulator are packaged together, additional benefits beyond reduced noise can be achieved. See Table 1.

Design FeatureSMPS + LDO RegulatorLDO Regulator
Input supply flexibilityWide input range
(3.5 V to 40 V)

Standard input voltage rails
Narrow input range

Unique input voltage rails
PCB layout simplicityNoise-sensitive routing is internal to the device

Only basic PCB routing techniques are required

Device can be placed near other noise-sensitive devices
Specific routing required to minimize noise

More advanced PCB routing techniques are required
PCB space savingDirect voltage conversion from a 12 V/24 V rail to an LDO regulator output voltage

No need for uncommon intermediate bus voltages
May require an additional regulator to convert a 12 V/24 V rail to a specific intermediate bus voltage
Design simplicityDesign has been fully tested and optimized

User can plug-and-play
More upfront design/testing required to minimize noise
Potential system efficiency improvementLess parasitic losses

Optimized LDO regulator headroom

The buck regulator portion could power additional external LDO regulators directly
 
Table 1. SMPS + LDO Regulator Benefits over Standalone LDO Regulator

Benefits of an Integrated Switching Buck Converter + LDO Regulators in a Single Package

A device that combines a switching buck converter (SMPS) with an LDO regulator offers several advantages. It can be powered from standard rails like 12 V or 24 V, providing input supply flexibility. Additionally, an intermediate bus can be designed to maintain a specific voltage above the LDO regulator’s output, even when the device is powered from higher voltages. This voltage input-to-output control (VIOC) feature ensures a set headroom for the LDO regulator by controlling the output of the upstream SMPS. VIOC is crucial for maximizing efficiency while maintaining power supply rejection ratio (PSRR).

The SMPS plus the LDO regulator device enables noise-sensitive routing within its internal circuitry. Therefore, basic routing techniques at the PCB level are sufficient to optimize the device’s noise performance.

Furthermore, the device benefits from a fully integrated EMI noise shield. Instead of allowing the on-board SMPS’ noise emissions to radiate in all directions, an EMI noise shield redirects the radiated noise emissions away from the LDO regulator. This technique allows the placement of the switching regulator in close proximity to the LDO regulator without compromising the noise suppression capability of the LDO regulator. As a result, the fully integrated device can be placed in areas that were previously considered unsuitable for an SMPS due to noise concerns.

If the SMPS portion of the device can deliver more current than the LDO regulator’s rating, multiple LDO regulators can be integrated into the package. Additionally, an external LDO regulator can be connected to the intermediate bus, providing further flexibility in the user’s design.

To ensure compliance with the specifications mentioned in the device’s data sheet, the manufacturer conducts thorough testing on the fully integrated SMPS plus the LDO regulator device. This guarantees that the device meets the specified requirements.

A Switching Buck Converter as Quiet as an LDO Regulator

The LTM8080 offers greater input supply voltage flexibility, while minimizing power loss when compared to a baseline LDO regulator solution. Figure 5 illustrates an example solution using the LTM8080 and demonstrates its design flexibility. The LTM8080, along with the copackaged buck regulator and LDO regulators, incorporates an EMI noise shield that redirects radiated noise.

Figure 5. An LTM8080 solution replaces the two LT3045 LDO regulators on the ADF4372SD2Z evaluation board plus allows an optional user-defined third LDO regulator output for greater system flexibility.

When comparing the noise suppression capabilities of the LTM8080 and the LT3045, the measurements show nearly identical results. Table 2 provides a comparison of the SNR and Figure 6 displays the phase noise plot. Therefore, the LTM8080 can be used as a replacement for the LT3045 while still minimizing bit errors and ensuring effective noise suppression.

ADF4372: 5 V PLL Clock SupplySNR: AD9208
LT3045 (Baseline)53.6 dBFS
LTM808053.6 dBFS
Table 2. SNR Comparison: LTM8080 vs. LT3045
Figure 6. A phase noise plot: LTM8080 (left) vs. LT3045 (right).

Conclusion

Test results clearly demonstrate that an SMPS device, equipped with advanced noise suppression technology such as the EMI noise shield, can effectively replace an LDO regulator in powering noise-sensitive supply rails. Although the proof of concept focused on a VCO supply rail, the design flexibility offered by an integrated SMPS plus LDO regulator solution can benefit numerous other noise-sensitive applications as well.