Automotive Workforce Readiness in an Era of EVs AI and Automation

By Vinkesh Gulati Chairperson, Automotive Skills Development Council (ASDC)

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India’s automotive industry is re-engineering its products and processes around electrification, software, artificial intelligence and automation. Yet Automotive Workforce capability is too often treated as something that will catch up after the technology arrives. Every shift in vehicle architecture changes the competencies required across manufacturing, sales and after-sales—from high-voltage safety and electronic diagnostics to automated production and data-led decision-making. For the industry, the challenge extends well beyond recruiting specialists: it is preparing the existing workforce to deliver the quality, safety and customer confidence that increasingly complex vehicles demand.

The consequences of a skills gap are commercial as well as technical. A diagnostic error can result in unnecessary component replacement, repeat visits and avoidable warranty costs. Poor understanding of an electric vehicle’s operating characteristics can weaken a sales conversation or create expectations that the ownership experience cannot fulfil. On the production floor, an operator unable to interpret a process deviation may struggle to prevent recurring defects. Workforce readiness therefore belongs in discussions on productivity, profitability and brand reputation, alongside capital investment and product strategy.

This transition is particularly demanding because India must support multiple technologies simultaneously. Internal combustion vehicles will continue to need maintenance and repair while electric powertrains, connected features and more sophisticated electronics expand the scope of service. Businesses cannot simply replace one set of competencies with another. They must retain mechanical expertise while adding capabilities in electrical systems, software-assisted diagnosis and safe handling of unfamiliar equipment. Training must reflect the vehicles and systems employees actually encounter, rather than assume a uniform transition across the market.

In after-sales, the critical shift is towards diagnosis based on evidence. Reading a fault code is only the starting point. A technician must interpret it in context, follow the prescribed test sequence and distinguish a failed component from a wiring, communication or software-related issue. EV servicing adds requirements such as safe isolation, verification of the de-energised state and appropriate procedures for battery and thermal-management systems. These responsibilities call for supervised practical training and demonstrated competence; familiarity with a presentation or an online module is insufficient.

Dealership roles are changing just as significantly. Sales teams need to translate technical specifications into credible advice about suitability, charging access and operating costs. Service advisors must explain diagnostic findings, repair requirements and software-related interventions without overstating certainty. Workshop managers need to plan technician deployment, equipment availability and turnaround times around increasingly varied work. The dealership remains the point where a manufacturer’s technology becomes a customer’s ownership experience. Its capability must advance with the product portfolio.

Manufacturing and the component ecosystem face a related challenge. Automation raises the importance of process monitoring, fault response, maintenance coordination and quality discipline. An operator working with an automated system needs to understand the process sufficiently to recognise an abnormal condition and respond within defined responsibilities. Suppliers introducing new components or production methods must prepare their teams before commissioning translates into commercial output. Training that begins only after failures emerge is a costly way to acquire capability.

Artificial intelligence introduces another layer of change. Applications in visual inspection, predictive maintenance, demand forecasting and diagnostic support can help employees identify patterns and prioritise decisions. Their usefulness depends on reliable data and competent oversight. The training question is therefore broader than whether a worker can operate an AI-enabled interface. Can that worker recognise an implausible output, check the underlying evidence and escalate appropriately? As tools become more capable, understanding their limits becomes part of occupational competence.

For experienced employees, this demands a carefully managed transition. A technician with fifteen years of service experience brings practical judgement that should be developed further, not discarded. Employers need to identify the additional competencies required for each role and provide a realistic route to acquiring them. Modular learning, mentored practice and time allocated within work schedules can make reskilling achievable. Recognition through expanded responsibility and career progression also gives employees a reason to invest in learning. An instruction to “become future-ready” achieves little without this support.

For new entrants, the priority is a sound technical foundation combined with the ability to learn throughout a career. Qualifications should establish competence in safety, measurement, diagnosis and problem-solving, alongside communication and digital working practices. Product-specific training can then build on that foundation. Curricula and assessment must move beyond familiarity with terminology to test whether learners can execute a procedure, interpret a result and recognise when they need assistance. A certificate should give an employer confidence in what its holder can safely do.

Structured apprenticeships provide an important bridge between this foundation and workplace performance. They expose learners to actual equipment, production requirements and customer concerns under supervision. Their value, however, depends on design. Employers must define the learning outcomes, assign capable mentors and provide progressive exposure to relevant tasks. An apprentice repeatedly performing a narrow activity may contribute to daily output without developing the competence needed for sustained employment. Apprenticeship quality must be judged by learning and progression as well as participation.

During FY 2025–26, ASDC’s reported apprenticeship ecosystem generated 2.88 lakh contracts across approximately 3,700 industrial and corporate establishments under the National Apprenticeship Promotion Scheme. This scale provides a substantial platform for industry-linked learning. The next priority is to strengthen completion, assessment quality, retention and progression. Contract numbers indicate reach; the more meaningful outcome is whether businesses gain capable employees and young people gain a credible career pathway.

Widening access to those pathways is equally necessary. Under an HCL Foundation-supported initiative, ASDC reported training and certification of 90 women in non-traditional domains, including planning, driving and EV-related modules. Such programmes can help broaden the sector’s talent base. Employers must carry that effort into recruitment, workplace facilities, mentoring and advancement. The industry cannot afford to overlook capable candidates because its employment practices have not evolved alongside its technology.

The responsibility must be shared across the value chain. OEMs can support current technical content, training equipment and product exposure. Suppliers, dealers and independent workshops can identify the gaps affecting actual performance. Training institutions need regular industry engagement and opportunities for trainers to update their own skills. Smaller enterprises require accessible shared facilities and flexible programmes because they cannot always build dedicated training infrastructure. ASDC’s role is to help connect these requirements with occupational standards, industry-linked delivery and credible assessment.

The automotive sector should plan workforce capability with the same discipline it applies to capacity, sourcing and product launches. Each new technology introduction should carry a corresponding plan for training, practical validation and continuing support. India’s young population offers a strong foundation, while its existing workforce holds experience that must be carried forward. The industry’s next stage of competitiveness will depend on how effectively it develops both. Investment in advanced vehicles and production systems delivers its full value when the people responsible for them are equipped to perform.

By Vinkesh Gulati Chairperson, Automotive Skills Development Council (ASDC)

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