Use Cases of 5G in Factories


5G in factories provides reliable connectivity and high bandwidth for exchanging data between Edge devices and the cloud. The low latencies enable fast decision-making. Results can be analysed immediately and the analysis data shared and made globally accessible. 5G improves its functionality and safety by lowering latency. It can support the necessary applications with significantly lower latency. It is one of the fastest, most robust technologies the world has ever seen. That means quicker downloads, much lower lag and a significant impact on how we live, work and play. 5G networks will provide 50x more speed, 10x less latency, and 1,000x more capacity than 4G/LTE. In this article, we will see some use cases of 5G in factories.

Qualcomm is the global 5G IP leader with more than 100 5G license agreements worldwide. Their investments in growing the mobile ecosystem are driving new opportunities for licensees. South Korea and China lead in 5G network coverage while Europe lags. Analysts expect 2022 to be a big year for capital spending by U.S. wireless service providers. Along with China, the United States is one of the biggest countries in the 5G industry. According to a recent Ericsson report, around 195mn 5G subscriptions are expected by 2026, with the technology accounting for 71.5 percent of the total US mobile market by 2029.

5G Tower Range

In general, the 5G Ultra-Wideband network’s signal can reach up to 1,500 feet without obstructions. Verizon is leveraging small cell technology to help deliver more 5G signals. The technology directly increases the coverage and speed of the network.

7 use cases for 5G in manufacturing

The emergence of 5G will greatly impact the way Industry 4.0 manufacturers, or “smart factories,” produce and distribute goods. The low latency, high reliability, and increased speed of 5G networks are necessary to support emerging technologies in factpories.

Here are seven use cases of 5G in factories and examples of companies that are pioneering these approaches today.

Process automation

Industry 4.0 and IoT have brought about the smart factory—a highly digitalized and connected environment. Here robots, machines, and devices can self-heal and run operations autonomously. One of the main benefits of the smart factory is its ability to automate repetitive, labor-intensive, and potentially dangerous tasks. Not only will this lessen human error and the risk of accidents but it will also give people more opportunities to take on more complex roles. 

German aircraft engine manufacturer MTU Aero Engines has been experimenting with 5G-based production technology to make their operations more efficient. They pilot-tested its applications on blade-integrated disks (blisk), which are high-tech components that are used for jet engines. These are milled out of solid pieces of metal, are extremely complex, and require the utmost accuracy to produce. 

The total lead time to create a blisk is around three to four months. With new 5G-enabled production technology (which involved sensors and IoT technology), the company was able to create an automated factory that could be managed through one network. This reduced the time for the process design phase by 75%. 

5G is one of the key enablers of these smart factories. It gives manufacturers the ability to create highly reliable systems. Systems that can sustain the web of information passing through various machines and devices. It is predicted that by 2023, the efficiency and cost-effectiveness of smart factories will add between US$1.5 trillion to US$2.2 trillion to the global economy.

2. Remote monitoring of production assets

Another benefit of smart factories is the ability to monitor and control production assets remotely. Operators do not need to be on the factory floor. They can instead keep track of operations in real-time through software systems. This means operators can easily locate and manage assets, gain actionable insights in real time. Additionally, configure the machinery to optimize safety, efficiency, and quality. 

While live monitoring has its benefits on the factory floor, it can also expedite certain SOPs outside of it. Siemens, for example, implemented its first live remote monitoring system for Factory Acceptance Tests (FAT) in its Transformers factory in Mexico. Normally, customers must be physically present at the factory to conduct the FAT, but because of live monitoring, customers can conduct the FAT from their locations. 

This sort of environment relies heavily on connectivity. Siemens used 12 cameras transmitting high-quality videos in real-time—without a fast and stable connection, it would be difficult for both operators and customers to conduct the FAT without some sort of delay or potential for miscommunication. With 5G in factories, live streaming and remote monitoring will be more seamless, accurate, and secure, enabling operators to broaden their applications and troubleshoot problems as they happen. 

Collaborative robotics

Manufacturers employ a variety of robots for industrial tasks. Some robots can move products from one location to another. These robots are designed to work alongside humans in the warehouse. Most of these industrial robots are connected using a wired system as the data required to power a warehouse of robots cannot be supported by current wireless speeds. 

The emergence of 5G in factories will make robot use in manufacturing faster and more efficient without the heft or limitation of cables.

A company that makes use of collaborative robotics is Ocado, a UK-based online grocery market that claims to be one of the largest in the world. Their smart factory in Andover, England has over 1,100 robots12 picking up items from crates and delivering them to packing stations, fulfilling thousands of groceries orders every week. They travel along a grid using an air traffic control system. These robots do not collide with one another and travel up to 37 miles per day. They are said to pack 50 items in just five minutes. This amounts to 65,000 orders made by customers in a week. 

Such an operation would require huge volumes of data to be transmitted across several sensors to avoid real-time collisions. The speed and bandwidth of a 5G network would support robotic warehouses of this caliber. 

Analytics to predict breakdowns and downtimes

Unplanned downtimes are one of the great impediments to achieving maximum productivity for manufacturers. Studies have shown that unplanned downtimes are costing industrial manufacturers around US$50 billion13 each year, with equipment failures being the cause of 42% of these downtimes. Through connected systems and predictive analytics, manufacturers can predict and prevent unwanted downtimes. This is what global automobile parts manufacturer, HIROTEC, implemented in its factories. 

The Japanese manufacturer employed an IoT cloud platform and edge analytics and integrated these with its manufacturing systems to conduct a series of pilots. These pilots gave HIROTEC real-time visibility into its business operations to measure efficiency and then leveraged machine learning to predict and prevent failures in critical systems. This led to a 100% reduction in manual inspections.

Process automation and remote monitoring are all prerequisites to predictive analytics. 5G networks will ensure the reliability of information gathered from pilot tests and increase the accuracy of the predictions.

Augmented reality for repairs

The low latency and stable connectivity that 5G provides also enable augmented reality troubleshooting to repair electronic boards. Swedish telecommunications company Ericsson has been experimenting with Augmented Reality (AR) overlays in their factory in Tallinn, Estonia so technicians can repair electronic boards without referring to blueprints or word documents. 

The company found that technicians spend roughly half of their time on non-value add activities like finding and linking schematics with layout files when they were troubleshooting a faulty unit. They use AR to quickly identify parts of an electronic board that need to be fixed. This cuts the time it takes to create, edit, and update those documents, train technicians, and repair electronic boards significantly. 

Additive manufacturing

Additive manufacturing or 3D printing is making significant impacts on the manufacturing industry. In particular, 3D printing is revolutionising spare parts management. 

Many warehouses maintain a huge inventory of spare parts for customers who are still operating older machines. Half of all orders shipped are one-time requests for spare parts. With predictive analytics, they can forecast the demand for spare parts and use a 3D printer to create the part on demand. This will reduce waste and the cost to store spare parts. 

American multinational home appliance manufacturer Whirlpool adopted 3D printing through a partnership with the Singapore service bureau Spare Parts 3D. They are using the technology to “combat obsolescence and fulfill part-shortage areas.” While this will result in cost-savings for the company, Whirlpool believes that the most significant outcome is the impact on customer care—customers can receive brand-new spare parts whenever they need them.  

The emergence of 5G can supercharge this process by enabling operators to connect with multiple standalone 3D printers. They can monitor and control the 3D printing processes remotely. 

Creation of new business models

The emergence of 5G also opens new business models in the manufacturing segment. The ability to control various devices through a mobile network allows operators to stretch their creativity to its limit. Drones, for example, are increasingly being used in smart factories for a breadth of tasks, from transporting materials across the factory floor to conducting aerial site audits. 

Drones require data networks to fly great distances. However, in the air, current LTE networks are prone to interferences, making it difficult to monitor and control drones. 5G networks should be able to resolve these issues and provide drones with the connectivity needed to be used outside the factory floor. 5G also enables network slicing, which means operators can use the same network infrastructure and segment them for various use cases. So, in case, the network is encumbered, the dedicated ‘slice’ for drones is protected and can maintain smooth operations. 

Amazon has been teasing its plans for a drone delivery system since 2013 as part of its push to reduce package delivery times for its customers. They recently announced that their Prime Air service will be ready within a “few months,” but that remains to be seen. But the fact that 5G makes this sort of service possible, makes us wonder what else the world of 5G has in store for us in the future. 

About the author:

Seema Joshi has been in the industry for the last 28 years, working on core design development for various Embedded Systems requiring RTOS. She has successfully completed various projects working on RTOS with Embedded System as the core.


  1. The character of a Trademark Attorney in defending Intellectual Property.

    IP is an essential element of any firm, because it represents the initial and authentic efforts, tricks, and design of a business. This may incorporate trademarks, patents, copyrights, to trade tips. Whilst the business community will continue to grow and cultivate, it becomes nowadays very important to organizations to guard their intellectual property and make certain that it’s not infringed upon by others. That’s where the function of a trademark attorney is essential.

    A trademark law firm is a law firm who focuses primarily on trademark law and intellectual property protection. They give you professional advice and guidance to businesses on every aspect of trademark law, introducing trademark registration, enforcement, then court. By using the services of a trademark lawyer, businesses can make sure their ip is covered, and they are obliging with all recommended legal guidelines.

    One of many key parts of a trademark lawyer would be to help businesses secure their name identity. This is accomplished by guiding the organization with the trademark application procedure, involving evaluating and registering trademarks utilizing the ideal government agency. By creating a trademark, a small business can legally protect its name brand, logo, along with other unique symbols, preventing others from with them without permission.

    A trademark legal representative will also help businesses protect their trademarks from infringement. Infringement takes place when someone uses a trademark this is certainly just like the other current trademark, generating bafflement by clientele and also probably diluting the worth associated with primary trademark. A trademark lawyer can help in watching the utilization of trademarks, and will provide assistance with how exactly to implement a trademark if infringement is discovered. They could also help businesses navigate the trademark clearance process, that involves conducting a search to ascertain if a trademark can be acquired to be used, of course it really is comparable to any existing trademarks.

    As well as protecting trademarks, a trademark attorney will also help businesses navigate the complex realm of ip safeguards. They could help out with discussing certificates and payments, and offer representation in court if required. It will help businesses avoid costly legal battles and settlements, and make certain that their intellectual property rights are protected.

    Another essential role of a trademark lawyer is always to help businesses build a powerful trademark profile. This calls for supplying help with the choice, clearance, and application of trademarks, along with advising on trademark procedures and pointers. A good trademark profile is a vital asset for almost any business, since it helps you to defend their brand character and means that their ip is secure.

    In the current internet age, it’s also necessary for companies to guard their trademarks within the electronic business. A trademark solicitor can help in traversing through intercontinental trademark security and screening trademarks to make sure their continued shielding. They could also aid organizations traverse the AMERICAN Trademark agency, and offer suggestions about trademark protection in appearing markets.

    Among the great things about working together with a trademark law firm could be the expense-benefit testing of employing one. Since there is an expense related to hiring a trademark legal representative, their skill in intellectual property safeguard can help to save companies from interested conflict and costly implications in the foreseeable future. Further, a trademark llegal representative can really help businesses stay conforming with trademark legislation and guidelines, both locally and everywhere, and supply day to day updates and signals regarding any alterations in trademark laws which could affect the organization.

    In summary, the part of a trademark attorney in preserving intellectual property is a must for just about any business. From trademark enrollment to enforcement by suit, a trademark representative provides qualified advice and guidance in every respect of IP security. By employing a trademark firm, a small business may be confident when you look at the coverage of these brand name and secure their intellectual property for future years. Making an investment in a trademark attorney is a clever business decision, because it determines the shielding of an organization’s brand name and intellectual property, and helps to secure the near future popularity of the business enterprise. If you wish to learn about more info on this fact topic check my simple online business: [url=][color=#000_url]illinois patent attorney[/color][/url]

  2. Hi there. I mark you’ve noticed that a lot of different devices must been invented allowing for regarding cigarette smoking. Iqos vape No matter how they also came up with something interesting [url=]smoke shop[/url]
    with a view cannabis smoking – it’s bong In my opinion one of the foremost ways to fully encounter the status of cannabis and its thrust on you. If you are a beginner and only want to try smoking.

Comments are closed.